高等学校化学学报

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同轴3D打印核壳结构复合催化剂研究进展

魏颖真1,冯婧怡2,王若瑜1,宋海涛1,闫文付2   

  1. 1. 中石化石油化工科学研究院有限公司 2. 吉林大学无机合成与制备化学全国重点实验室

  • 收稿日期:2026-02-17 修回日期:2026-03-15 出版日期:2026-03-25 发布日期:2026-03-25
  • 通讯作者: 王若瑜 E-mail:wangruoyu.ripp@sinopec.com
  • 基金资助:
    中国石油化工股份有限公司合同项目(批准号:225217)和中国科协青年人才托举工程项目(YESS20230710)资助

Research Progress in Coaxial 3D Printed Core-shell Structured Composite Catalysts

WEI Yingzhen1, FENG Jingyi2, WANG Ruoyu1, SONG Haitao1, YAN Wenfu2   

  1. 1. SINOPEC Research Institute of Petroleum Processing Co., Ltd. 2. State Key Laboratory of Inorganic Synthesis and Preparative Chemistry, Jilin University

  • Received:2026-02-17 Revised:2026-03-15 Online:2026-03-25 Published:2026-03-25
  • Contact: Ruoyu Wang E-mail:wangruoyu.ripp@sinopec.com
  • Supported by:
    Supported by research grants from China Petrochemical Corporation (No. 225217) and the Young Elite Scientists Sponsorship Program by China Association for Science and Technology (YESS20230710)

摘要: 核壳结构复合催化剂具有不同功能组分非均匀分布的特征,可通过空间分区对化学反应微环境进行精细调控,在工业催化中具有广泛应用。3D打印技术凭借结构可定制化的独特优势,能够精准构筑具有多级孔道结构的自支撑催化剂;其中同轴3D打印通过多通道墨水同步共挤出与可控沉积,可一步实现多材料空间定向分布,在核壳结构复合催化剂精确构筑与高效加工方面富有潜力。本文综述了同轴3D打印核壳结构复合催化剂设计制备及应用方面的研究进展,系统阐述了同轴3D打印的工作原理、同轴喷头的结构设计及3D打印墨水的配方体系;总结了3D打印核壳催化剂在机动车尾气净化、液态有机污染物催化转化及挥发性有机化合物催化燃烧等领域的应用研究进展;讨论了现阶段技术挑战及未来重点研究方向,为新型核壳结构复合催化剂的工程化应用与高性能化开发提供借鉴。

关键词: 核壳结构, 催化剂, 同轴3D打印, 增材制造

Abstract: Core-shell structured composite catalysts are characterized by the heterogeneous distribution of functional components, enabling precise regulation of the microenvironment for chemical reactions via spatial separation, thus exhibiting extensive applications in industrial catalysis. Endowed with structural customization advantages, 3D printing technology allows the precise construction of self-supporting catalysts with hierarchical channels. Among them, coaxial 3D printing realizes the spatial directional distribution of multi-materials in a single step via the simultaneous co-extrusion and controllable deposition of multi-channel inks. This technique exhibits great potential in the precise fabrication and efficient processing of core-shell structured composite catalysts. This review summarizes the research progress in the designable preparation and application of coaxial 3D-printed core-shell structure composite catalysts. The working principle of coaxial 3D printing, the structural design of coaxial nozzles, and the formulation of 3D printing inks are systematically elaborated. It also recapitulates the application advances of 3D-printed core-shell catalysts in vehicle exhaust treatment, the catalytic conversion of liquid organic pollutants, and the catalytic combustion of volatile organic compounds. The challenges confronting state-of-the-art technologies and important future research directions are thoroughly analyzed, thereby providing a valuable reference for the engineering application and high-performance development of novel core-shell composite catalysts.

Key words: core-shell structure, catalysts, coaxial 3D printing, additive manufacturing

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